Client’s Objective:
A renowned brand manufacturer committed to ensuring workplace safety required to strengthen the safety precautions to provide safe working environment to its workers, preventing to electrical fire hazard and minimize the risk of damage to its equipment at one of their plants.
Project Objective:
The key objective of the project was to significantly improve the electrical safety at the plant through the installation of Earth Leakage Relays (ELRs) and Core Balance Current Transformers (CBCTs). These systems are crucial for detecting and preventing electrical hazards such as leakages, shocks, and potential fire incidents, thus objective was to deploy a solution that would enhance protection for both personnel and infrastructure
Challenges:
The challenges were to ensure compatibility of ELR with CBCT and installed electrical system, choosing the correct sensitivity setting for the ELR, and compliance with relevant standards of the selected devices. During the installation of ELRs working with high voltage systems, limited & confined spaces, proper routing of cables through the CBCTs were also major concerns. The integration of ELRs and CBCTs with the plant’s existing electrical systems without causing disruptions was also very important.
Solution Provided:
Unibotech renowned for its technical expertise and solutions, its team designed and implemented a comprehensive electrical safety plan. The core elements of this plan included:
Earth Leakage Relay (ELR):
The ELR was installed to detect earth leakage currents in real-time, ensuring immediate disconnection of faulty circuits to protect workers from electrical shocks and prevent fires.
Core Balance Current Transformer (CBCT):
CBCT devices were deployed to monitor the balance of electrical current in the system. Any imbalance indicating a fault condition triggered automatic safety protocols, thus preventing electrical hazards.
Execution & Implementation:
Unibotech’s skilled team meticulously assessed the plant’s existing electrical infrastructure and successfully installed the ELRs and CBCTs systems without causing any operational downtime. The installations were completed efficiently, ensuring that the plant’s safety standards were elevated to comply with industry norms.
Results Achieved:
Increased Worker Safety:
The installed ELR and CBCT systems provided real-time detection and protection against electrical shocks, significantly reducing the risk of injury to workers.
Fire Hazard Prevention:
By detecting current leakages early, the systems successfully mitigated the potential for electrical fires, enhancing the overall safety of the plant.
Equipment Protection:
The plant’s electrical equipment is now protected from damage due to fault currents, ensuring a longer lifespan and reducing maintenance costs.
Compliance with Safety Standards:
The project ensured that the plant met the highest safety standards and regulations, further solidifying the client’s commitment to workplace safety.
Client Testimonial:
“The safety of our workforce is our top priority, and thanks to Unibotech’s expert installation of ELR and CBCT systems, we have successfully enhanced the safety measures at our plant. The professionalism, technical expertise, and dedication of Unibotech’s team were exemplary throughout the project.” — Client Representative
Conclusion:
Through the implementation of advanced electrical safety solutions, Unibotech not only delivered on the project objectives but also reinforced the plant’s operational safety and longevity. Their commitment to quality and precision in execution has once again demonstrated Unibotech’s position as a trusted provider of electrical safety solutions.
